{"id":2651,"date":"2026-05-06T09:14:11","date_gmt":"2026-05-06T09:14:11","guid":{"rendered":"https:\/\/novanta.com\/precision-manufacturing\/?post_type=novanta_story&#038;p=2651"},"modified":"2026-05-14T19:23:12","modified_gmt":"2026-05-14T19:23:12","slug":"large-format-co2-laser-cutting","status":"publish","type":"novanta_story","link":"https:\/\/novanta.com\/precision-manufacturing\/resources\/success-stories\/large-format-co2-laser-cutting\/","title":{"rendered":"Large Format CO2 Laser Cutting"},"content":{"rendered":"\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-challenge\">The Challenge<\/h2>\n\n\n\n<p>Deliver a flexible, large format laser cutting system<\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-application\">The Application<\/h2>\n\n\n\n<p>Laser Cutting<\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-solution\">The Solution<\/h2>\n\n\n\n<p>Working side-by-side with an OEM, a Synrad CO2 laser sub-system proves to be a time-saving solution that opens new business opportunities<\/p>\n\n\n\n<p><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"600\" height=\"439\" src=\"https:\/\/novanta.com\/precision-manufacturing\/wp-content\/uploads\/sites\/28\/2026\/05\/NOVT_Lrg_Format_Laser_Cutting_Feature_2_Image.jpg?quality=85&amp;strip=all\" alt=\"\" class=\"wp-image-2652\" srcset=\"https:\/\/novanta.com\/precision-manufacturing\/wp-content\/uploads\/sites\/28\/2026\/05\/NOVT_Lrg_Format_Laser_Cutting_Feature_2_Image.jpg?quality=85&amp;strip=all 600w, https:\/\/novanta.com\/precision-manufacturing\/wp-content\/uploads\/sites\/28\/2026\/05\/NOVT_Lrg_Format_Laser_Cutting_Feature_2_Image.jpg?resize=320%2C234&amp;quality=85&amp;strip=all 320w, https:\/\/novanta.com\/precision-manufacturing\/wp-content\/uploads\/sites\/28\/2026\/05\/NOVT_Lrg_Format_Laser_Cutting_Feature_2_Image.jpg?resize=400%2C293&amp;quality=85&amp;strip=all 400w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/figure>\n\n\n\n<p>&nbsp;&nbsp;<\/p>\n\n\n\n<p>A unique company located in Redmond, WA, Ennco Display Group specializes in all forms of displays for eye-wear and sunglasses. Their products range from individual retail counter top and wall displays to full-service architectural designs for optical stores. They focus not only on office efficiency and user experience, but also the unique appearance and branding of the space.<\/p>\n\n\n\n<p> \u201cWe\u2019re very careful not to put ourselves or our customers in a box,\u201d says Bryce Sills, Director of Operations at Ennco, \u201cEven standard offerings get customized regularly.\u201d \u00a0\u00a0<\/p>\n\n\n\n<p>Ennco provides a large amount of flexibility in their offerings, including choice of material, color options, and custom shapes\u2014all designed and built at their facility in Redmond, WA. This tailormade approach can present manufacturing challenges, including processing an assortment of materials, ensuring part-to-part accuracy, and overall process efficiency. Plastics like acrylic (frequently appearing as shelving, display walls, and signage) are especially cumbersome to mechanically process because sheets must first be cut with a router, then edges are flamepolished. <\/p>\n\n\n\n<p>Founder and CEO Jan Ennis delivered the solution: \u201cThe way we do it is with cutting edge tech.\u201d In this case, a cutting machine powered by an i401 CO<sub>2<\/sub>\u00a0laser. Jan continues: \u201cNo one else competes in our arena with a 400 Watt, large format laser.\u201d <\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"h-this-system-adroitly-resolved-three-major-manufacturing-concerns\">This system adroitly resolved three major manufacturing concerns: \u00a0<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Versatility:<\/strong>&nbsp;It operates over a variety of materials<\/li>\n\n\n\n<li><strong>Accuracy:<\/strong>&nbsp;The fully-automated, digital process ensures precision<\/li>\n\n\n\n<li><strong>Speed:<\/strong>&nbsp;High laser power increases production speeds while creating perfect edge quality in a single step<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"750\" height=\"445\" src=\"https:\/\/novanta.com\/precision-manufacturing\/wp-content\/uploads\/sites\/28\/2026\/05\/NOVT_Lrg_Format_Laser_Cutting_Feature_Image.jpg?quality=85&amp;strip=all\" alt=\"\" class=\"wp-image-2653\" srcset=\"https:\/\/novanta.com\/precision-manufacturing\/wp-content\/uploads\/sites\/28\/2026\/05\/NOVT_Lrg_Format_Laser_Cutting_Feature_Image.jpg?quality=85&amp;strip=all 750w, https:\/\/novanta.com\/precision-manufacturing\/wp-content\/uploads\/sites\/28\/2026\/05\/NOVT_Lrg_Format_Laser_Cutting_Feature_Image.jpg?resize=320%2C190&amp;quality=85&amp;strip=all 320w, https:\/\/novanta.com\/precision-manufacturing\/wp-content\/uploads\/sites\/28\/2026\/05\/NOVT_Lrg_Format_Laser_Cutting_Feature_Image.jpg?resize=400%2C237&amp;quality=85&amp;strip=all 400w\" sizes=\"auto, (max-width: 750px) 100vw, 750px\" \/><\/figure>\n\n\n\n<p>The system truly is something special: a gantry mounted Synrad i401 400 Watt CO<sub>2<\/sub>\u00a0laser operating over an 80\u201dx 120\u201d bed (2 m x 3 m), including fume extraction and four optional focusing lenses. The system was custom designed to provide the work area Ennco needed and currently processes acrylic, wood laminates, MDF, plywood, and on occasion woven fabric. <\/p>\n\n\n\n<p>The most popular application is cutting acrylic (including frosted, clear, and UV printed versions) due to the increased efficiency versus mechanical processes. Ennco also found themselves limited in the amount of detail achievable with a traditional router, seldom creating parts less than six inches in size. The laser system has no such limitation, and because of their proficiency with nesting, setting up drawings to laser process was easy. <\/p>\n\n\n\n<p>\u201cIf there was one line in the company, it would be before laser and after laser,\u201d Bryce says. \u00a0<\/p>\n\n\n\n<p> Jan predicts that we\u2019ll see a few trends: further growth in online retail, a continuation of brick and mortar optical stores, and a more segmented market. \u201cAs the population ages, [you] can\u2019t prescribe and dispense progressive lenses over the internet. Someone is needed to help prescribe lenses,\u201d explains Jan. <\/p>\n\n\n\n<p>He points to Warby Parker and Amazon as examples of online retailers who have seen the value in opening brick and mortar stores for their customers. Jan also expects the market to more sharply divide into high end stores providing service-rich options versus more economical optical retailers. <\/p>\n\n\n\n<p>Either way, he says retailers want items accessible for the impulse buy, and in the optical field especially, you \u201ccan\u2019t be a no-touch retailer.\u201d This is where Ennco will continue to flourish: leveraging industry expertise, technical aptitude and equipment, and providing the personal touch.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The Challenge Deliver a flexible, large format laser cutting system The Application Laser Cutting The Solution Working side-by-side with an OEM, a Synrad CO2 laser sub-system proves to be a time-saving solution that opens new business opportunities &nbsp;&nbsp; A unique company located in Redmond, WA, Ennco Display Group specializes in all forms of displays for [&hellip;]<\/p>\n","protected":false},"author":342,"featured_media":2652,"parent":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"show_table_of_content":true},"class_list":["post-2651","novanta_story","type-novanta_story","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.0 (Yoast SEO v27.4) - 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