{"id":1378,"date":"0023-05-03T15:42:00","date_gmt":"0023-05-03T15:42:00","guid":{"rendered":"https:\/\/novanta.com\/precision-manufacturing\/?post_type=novanta_tech_paper&#038;p=1378"},"modified":"2026-07-24T15:52:24","modified_gmt":"2026-07-24T15:52:24","slug":"optimizing-energy-density-for-deep-engraving","status":"publish","type":"novanta_tech_paper","link":"https:\/\/novanta.com\/precision-manufacturing\/resources\/whitepapers\/optimizing-energy-density-for-deep-engraving\/","title":{"rendered":"Optimizing Energy Density for Deep Engraving"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\" id=\"h-technical-paper-overview\">Technical Paper Overview<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"h-optimizing-energy-density-for-deep-engraving-fluence-not-average-power-decides-deep-engraving-quality-and-removal-rate\"><strong>Optimizing Energy Density for Deep Engraving<\/strong><br><em>Fluence, not average power, decides deep engraving quality and removal rate.<\/em><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Deep engraving for jewelry and watches lives in a narrow process window: ~5 mm\u00b3\/min removal rate, surface roughness under 2 \u00b5m, sharp 50 \u00b5m feature corners, no burr, and a 1-5 \u00b5m microstructure fine enough to reflect light into a specific color \u2014 without post-processing. Hitting all four targets simultaneously isn&#8217;t a power problem. It&#8217;s a fluence problem.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This technical paper from three Novanta authors documents systematic deep-engraving tests on stainless steel using a 40W 8ps picosecond laser, a Squirrel 11mm 2D scan head, and an 80mm F-theta lens \u2014 varying laser repetition rate (200kHz vs 1MHz), power (50% vs 100%), and burst mode (1-10 pulses) to map fluence against removal rate and surface roughness.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-key-takeaways-include\">Key takeaways include:<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Why deep engraving is quality-limited, not power-limited \u2014 higher average power doesn&#8217;t improve results unless scan speed scales<\/li>\n\n\n\n<li>How fluence (energy density per pulse) maps to removal rate and surface roughness \u2014 and where the curves invert<\/li>\n\n\n\n<li>When 200kHz operation beats 1MHz: deep engraving where high pulse overlap at 1MHz creates 30 \u00b5m burr artifacts<\/li>\n\n\n\n<li>What burst-mode operation does: split pulse energy across 2\/5\/10 sub-pulses to fine-tune fluence below single-pulse limits<\/li>\n\n\n\n<li>A practical optimal recipe documented: 0.6 J\/cm\u00b2 at 200kHz, ~18W, 10 burst pulses \u2192 smooth steel engraving with color finish<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Download the full technical paper for the removal-rate vs. fluence curves across both repetition rates, the surface-roughness maps from 1.5 \u00b5m to 30 \u00b5m extremes, and the documented optimal recipe for steel deep-engraving in jewelry and watch applications \u2014 before defaulting to maximum laser power and ending up with burnt-edge artifacts.<a href=\"https:\/\/novantaphotonics.com\/wp-content\/uploads\/2023\/05\/Laser_Deep_Engraving_Whitepaper.pdf\" target=\"_blank\" rel=\"noreferrer noopener\"><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Technical Paper Overview Optimizing Energy Density for Deep EngravingFluence, not average power, decides deep engraving quality and removal rate. Deep engraving for jewelry and watches lives in a narrow process window: ~5 mm\u00b3\/min removal rate, surface roughness under 2 \u00b5m, sharp 50 \u00b5m feature corners, no burr, and a 1-5 \u00b5m microstructure fine enough to [&hellip;]<\/p>\n","protected":false},"author":342,"featured_media":1139,"template":"","meta":{"_acf_changed":true,"card_thumbnail_id":0,"show_table_of_content":true},"class_list":["post-1378","novanta_tech_paper","type-novanta_tech_paper","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.0 (Yoast SEO v27.4) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Optimizing Energy Density for Deep Engraving | Novanta<\/title>\n<meta name=\"description\" content=\"Learn how to tune a laser engraving system&#039;s energy density for deep, durable marks without compromising laser marking speed or part integrity.\" \/>\n<meta name=\"robots\" content=\"index, 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